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Process layouts allow greater flexibility in processing than product layouts.

A) True
B) False

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Mismatches between operational capabilities and market demand can have a negative impact on an organization.

A) True
B) False

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For output to equal projected demand, what will be the efficiency of the production line that uses the minimum number of workstations?


A) 90%
B) 95%
C) 97%
D) 99%
E) 100%

F) A) and E)
G) B) and D)

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A product focused, single piece flow, pull production system would be called a:


A) cellular layout
B) job shop
C) assembly line
D) non-repetitive process
E) continuous flow

F) A) and B)
G) A) and E)

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For output to equal forecasted demand, what is the minimum number of workstations needed?


A) 1
B) 3
C) 3.75
D) 4
E) 5

F) B) and D)
G) A) and C)

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For output to equal forecasted demand, what should be the actual cycle time for this production?


A) 32 seconds
B) 38 seconds
C) 40 seconds
D) 76 seconds
E) 152 seconds

F) B) and E)
G) A) and B)

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Which of the following is not an approach that companies use to achieve a smooth flow of production?


A) line balancing heuristics
B) parallel workstations
C) dynamic line balancing (Cross train workers)
D) mixed model line
E) Companies use all of these.

F) B) and E)
G) C) and D)

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Which of the following is not a process commonly considered in making products or delivering services?


A) continuous
B) batch
C) repetitive
D) job shop
E) subcontracting

F) A) and B)
G) A) and C)

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If department C must be located in area 1, what layout will minimize the total distance loads will be moved each month?

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C in 1; A ...

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Which closeness rating reflects the undesirability of having two departments located near each other?


A) A
B) E
C) I
D) U
E) X

F) A) and C)
G) All of the above

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What is the distance from area 3 to area 1?

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Which of the following process types would be more likely to be used in the maturity phase of a product's life-cycle?


A) continuous
B) intermittent
C) project
D) batch
E) job shop

F) B) and D)
G) A) and C)

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What is it about job shops that make them appropriate for products in the introductory phase of their life-cycle?


A) efficiency
B) technology
C) flexibility
D) high volume capacity
E) rigidity

F) A) and C)
G) A) and B)

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As a general rule, continuous processing systems produce products for inventory rather than for customer order.

A) True
B) False

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Flexibility can be used as a competitive strategy.

A) True
B) False

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A possible disadvantage of a product layout is an inflexible system.

A) True
B) False

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The goal in line balancing is to obtain a reasonable allocation of work to each station.

A) True
B) False

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Continuous processing is the best way to produce customized output.

A) True
B) False

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The design of service layouts, e.g., warehouse and supermarket layouts, focuses on cost minimization and product flow.

A) True
B) False

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The main issue in the design of process layouts for service operations concerns the relative positioning of:


A) workstations.
B) processing components.
C) departments.
D) entrances, loading docks, etc.
E) manufacturing cells.

F) A) and C)
G) A) and B)

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